Stephen Nash
January 2026 • 5 min read

Excalibre Expands Production Capability with New Facility

Excalibre is proud to announce the opening of our brand-new production facility in Longhope, Gloucestershire—a major milestone in our mission to deliver industry-leading quality, efficiency, and reliability to our customers.

This investment marks a significant step forward for the business, strengthening our manufacturing capabilities and ensuring we can support growing demand across all product lines.

Excalibre new facility in Gloucestershire

A Modern, Future-Ready Manufacturing Environment

Our new premises in Longhope have been purpose-designed to reflect the needs of a modern manufacturing operation. With a larger footprint, improved workflow layout, and upgraded equipment, the site allows our teams to work more efficiently, safely, and collaboratively.

The facility provides:

  • Modern production areas optimised for precision manufacturing
  • Dedicated assembly zones designed for streamlined workflows
  • Improved energy efficiency to support sustainability goals
  • Enhanced quality-control spaces for rigorous testing and inspection

These improvements allow us to deliver an even higher level of consistency and reliability across every product that leaves the Excalibre workshop.

Increased Capacity to Meet Growing Demand

As our product range has expanded and demand has risen, it became essential to increase our capacity—not just to build more products, but to hold more stock and respond more quickly to customer needs.

The new Longhope facility offers:

  • Substantially increased storage space for both complete units and spare parts
  • Better inventory management and turnaround times
  • The ability to support larger-scale and time-critical orders
  • Additional space for future equipment investments and expansion

This means customers benefit from faster delivery, improved availability, and a more responsive service overall.

All Manufacturing Processes Under One Roof

One of the biggest advantages of the new site is the ability to bring all elements of the manufacturing process together in a single location.

From fabrication and assembly to testing, finishing, and storage—every stage is now completed in-house. This integrated setup ensures:

  • Tighter quality control across every step
  • Reduced lead times
  • Improved production efficiency
  • Greater flexibility to adapt to bespoke requirements
  • More cohesive collaboration between engineering, production, and logistics teams

By unifying our processes, we’re not only improving operational performance but also elevating the level of service and reliability our customers can expect.

A Strong Foundation for the Future

The opening of the Longhope facility represents more than just a physical move—it’s an investment in Excalibre’s future and in the continued trust of our customers. With enhanced capability, expanded storage, and complete in-house production, we are better positioned than ever to support long-term growth and deliver outstanding results.

We look forward to welcoming customers, partners, and suppliers to the new site as we enter this exciting next chapter.

Be sure to keep following us and stay tuned on our LinkedIn.

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Contact us Today

Contact Excalibre Manufacturing for a no-obligation discussion.
01594 887414 | [email protected]

Excalibre specialise in emissions control and commercial vehicle exhausts. We provide a wide range of services and products; including the remanufacture of Euro 6 systems, DPF cleaning, retrofit SCR systems for Clean Air Zones, and aftermarket sensors & parts.